Comes in a dry powder - simply mix with water. Keep your Styrofoam props, cosplay outfits and other projects protected with a hard-surface coating. TOXICITY: ISO Component contains isocyanate (the ISO side has similar health hazards as Gorilla glue). Keep out of reach of children. Technical Resources for EPS Geofoam from Universal Foam Products. LIQUID COMPONENT PROPERTIES: Solids: % Nonvolatile (wt): 100% Viscosity: Poly Component: Moderate - High @ 77°F; ISO Component: 200 cps @ 77° Hard coating the styrofoam stones for the witch cottage Halloween facade chimney. I've done 3 applications that worked well for about 8 minutes. Below is a close-up of the styrofoam ‘ruin’ forms after coating. Use approved respirator when mixing and sanding. The product is not warranted as suitable for any purpose or use other than the general purpose for which it is intended. Props, theming, stage, décor, holiday. Feb 9, 2017 - Hard coat foam sculptures and styrofoam props with this easy method. Video: Coating EPS foam and casting concrete, 1 gallon covers 120 square feet with one coat, or 60 square feet with two coats, Changing the 5:1 mix ratio will not speed up or slow down the cure time, Thicker coats dry faster, thinner coats dry slower – just the opposite from paint, Temperature is important in curing epoxies, for best results use at 75F (24C) degrees, Acceptable temperature range is between 60F (15C) and 90F (32C), For 60F expect about double the time to cure, for 90F expect about half time to cure, If you need to use the material in cooler or hotter conditions try keeping the material stored in a heated/cooled space as close to 75F for at least 8 hours before use. Coated Styrofoam is also likely to last longer than non-coated Styrofoam. Hand mixing is fine for small quantities. Hardcoating polystyrene Styrofoam coating Coating the foam with Gesso or joint compound will smooth it out and give it a paintable surface. It would help the situation greatly as EPS HardCoat emits low smoke and flame spread in the event of a fire, making this a precious ally to help diversify the fire protection steps that you have taken in your home or building. Constant or frequent immersion service not recommended. Styroplast Highly recommend using our reusable accessory measuring Syringe or an accurate scale for small quantities. I first gave the bare styrofoam an undercoating of resin mixed with black pigment, and then a second coat without any pigment, covering a small area at a time. The best paint to use on styrofoam is acrylic paint as it adheres to the styrofoam well. UreShell is a marvelous hardcoat, 2-part, urethane-based coating. Generally, complete cure takes from four to five days at room temperature. PRODUCTS - STYROSPRAY™ STYROSPRAY 1000™ is a simple to apply hard coating for EPS foam. This takes a minimum of 5 minutes per 1 gallon pail with proper mixing equipment. Geofoam. Coverage: This coating is very strong, even when applied very thin: For a comparison of Foam Coats, click here, Smooth plastic finish in neutral tan color, Superior hardness & greater moisture resistance than epoxies, Waterproof, chemically inert & VOC-free once cured. How to hard coat styrofoam sculptures and styrofoam props. Flash Point: ASTM D-56 (TCC): Greater than 200°F ISO Component: 10.3 lbs/gal Its average 25-minute pot life allows for rolling or brushing. If you paint after 12 hours you will need to lightly sand the surface, or better to apply an epoxy primer for paint to stick. Spray application is not recommended. Polystyrene & Styrofoam Wall, Roof & Floor Insulation Sheets. It comes in pre-measured kits of 1 Quart sampler, 1 Gallon, and 4 Gallons. All Purpose Foam Coat is for smoothing and hardening foam surfaces. Adding a coating over the Styrofoam gives it a more durable exterior and helps it accept painting and coloring. TEAR RESISTANCE: ASTM D-624: 156 lb/in. Wash hands with soap and water after use and before eating. Styrofoam is a great material to use for crafts, as it's super lightweight and comes in many shapes and sizes. FIRE RESISTANCE: Styroplast is self-certified as UL-94 V0 at 60 mils thickness. It has extraordinary flow characteristics. Skip to content. When brushing, ventilation, gloves and protective clothing required during application. I just received your delivery and YOU MADE MY DAY!!! An air conditioned room will deliver an ideal low humidity and slow drying environment. Providing a hard outer coating to a styrofoam box may prevent dents and punctures, but will not provide overall strength to prevent it from brittle cracking or even breaking into pieces if dropped or banged. They will last longer than that when stored properly. REACTIVITY: Potlife (brush): 12-15 minutes @ 76°F (Up to 20 minutes in cool dry environment); Potlife (trowel): 9-12 minutes @ 76°F (Up to 20 minutes in cool dry environment.). In case of eye contact, flush immediately with water, consult a physician. Larger volumes can also be made upon request. Clean up (before mixture dries) with acetone or MEK. Easily sanded between coats. Protect and beautify with our one-of-a-kind brush-on encapsulant. You might consider adding Mesh where there are seams and at any stress points. Hi Tony, Adding a coating over the Styrofoam gives it a more durable exterior and helps it accept painting and coloring. Styropoxy™ is an epoxy hard coat specially designed for hot wire cut expanded polystyrene foam. WARRANTY: HWFF Inc./dba Hot Wire Foam Factory warrants this product to be of merchantable quality when used or applied in accordance with the instructions herein. It can also be used over foam ‘positive’ designs to protect the polystyrene, and give it a smoother surface on which a rubber or fiberglass mold can be created. In the event of a claim under this warranty, notice must be given to The Hot Wire Foam Factory in writing. After four days cure the hardness is around 65 shore D. Higher hardness may be attained by post heating the part to 90 – 110 F after 6 hours cure time. 2-Part Urethane, Hard Shell Foam Coating for Architecture, Theater, Entertainment Sculpture, Arts & Crafts. If needed, power mix Poly component before beginning to apply. For hard coating EPS, XPS and Styrofoam. Best to re-apply 2-12 hours after each coat is applied. WARNING: Avoid contact with skin. Thank you for your interest in our coatings for Foam. Click here for Foam Coating and Gluing FAQs, Second coat or paint MUST be applied within 2-12 hours or will not stick, Can be applied over any other coating; Grit can be used on top as texture. You don't need to rely on messy fiberglass resin to harden your Styrofoam. About EPS Hard Coat SprayEZ’s EPS HardCoat is more than capable of withstanding direct flame contact as an insulating microcellular polymeric material. How to Paint Styrofoam. It's best to get the Part B (white) warmed up to at least 75 degrees so it is more liquidy when you mix it. Coating Styrofoam makes it more durable. For hard coating EPS, XPS and Styrofoam. Made in USA! Liquid Rock Epoxy Foam Hard Coat is a 2-part, epoxy based foam coating that can be applied on interior and exterior surfaces. As a craft, how to paint styrofoam and harden it is quite simple. I'm so happy and thank you for that perfect service! It is especially formulated to be the best brush-on foam encapsulent. TENSILE PROPERTIES: ASTM D-412; Tensile Strength: 2742 psi; Elongation: 9.7 %; Yield Strength: 2653 psi; Elastic Modulus: 17,127 psi. Polycoat ThemeCoat™ spray applied polyurethane hard coating for polystyrene and low density foams are designed to protect expanded polystyrene, urethane foam, scenery and props from impact. MSDS available. The product dries & hardens too quick. If you paint after 12 hours you will need to lightly sand the surface, or better to apply an epoxy primer for paint to stick. Liability under this warranty is limited to the replacement of its product (as purchased) found to be defective, or at the shipping companies’ option, to refund the purchase price. The mixer is 3:1 part A/B . I'd say watch the video on the Styroplast page to get a good feel on how much you can work with per mix. Then apply it in a cool place, preferably cooled with an air conditioner which will dehumidify the air (NOT a swamp cooler). Ventilation, gloves and protective clothing required during application. Once applied though it seems to give good protection. It leaves a hard, glossy, smooth shell finish on foam. This rock-hard cement-like coating protects and beautifies y Must mix very exact proportions. EPS foam is a very effective sound insulator. It provides a strong, lightweight uniformly smooth appearance, which can be coated with any type of solvent or water base paint. Grade Beam Forms For this purpose Elastopol has developed functional and effective solutions, our fast set polyurea and hardcoatings make polystyrene tough and paintable. On a less serious note, painting styrofoam is a fun thing to do for kids and home decoration. Unfortunately I'm not a fan of this product use for foam. Enter the Email associated with your account, then click Submit. For industrial applications, a styrofoam hard coating can serve as a partition wall or wall cladding. Apply multiple coats when needed. Whether you are producing signage or protecting delicate forms for themed scenery, Styroplast will outperform all other coatings. While each portion was still wet I sprinkled a mix of finely crushed brick and sand onto the resin. The wide range of shapes that can be made carving styrofoam has led to the need of resins to protect it from damage and cracks. See more ideas about styrofoam, foam, foam carving. Rock-hard cement-like coating for indoor and outdoor foam projects. Use as a protective coating for EPS or polyurethane foam. EPSILON™ Series EPS Foam Coating Epoxy. Styropoxy™ is designed to be used on foam molds for precast concrete and GFRC applications. HARDNESS: ASTM D-2240; Shore D: 65 - 70 depending upon post cure Conditions. MIXING: 1 unit ISO/Part A: 3 units POLY/Part B by volume, or 1 unit ISO: 3.55 units POLY by weight. I've used it for years and it's my favorite finish. Also available as a fire-retardant coating. Part A, when left open, will draw moisture out of the humid air and create bubbles, so keep container closed at all times. Styropoxy™ is specifically designed to work well on hot wire cut expanded polystyrene foam. After four days cure the hardness is around 65 shore D. Higher hardness may be attained by post heating the part to 90 – 110 F after 6 hours cure time. We'll email you a link to a page where you can easily create a new password. We have used plastic dips, resins, fiberglass, two part epoxies, and many other foam coating spray but here is a cheaper way that can work for some holiday display props. Geofoam Technical Resources. Styroplast is exactly what you want to give your project a smooth, hard surface finish. WARNING: Avoid contact with skin. The...", "Dear Hot Wire Foam Factory Team Styrofoam, on its own, breaks easily and is difficult to paint. Move coated object to a warm area to promote faster drying. Exterior Foam Coat is for protecting and hardening foam surfaces. Clean up: (in order of least to most effective) warm soapy water, Isopropyl Alcohol, or Acetone. Great to do business with. It's a very strong waterproof encapsulating coating that is very lightweight in proportion to its impact resistance. White EPS Styrofoam can be hard coated with liquid polyurethane. We provide the industry with Polyurethane and Polyurea coatings, Cold Cast Elastomer Resins and Hot Cast Prepolymer Resins. So the first step is to provide a sturdy supportive underlayment. Styropoxy™ (7015, 7060) is a two part system with a 5:1 resin to hardener mix ratio. ThemeCoat™ provides an impact resistant shell that is sprayed on to add a durable, abrasion resistant finish to most lightweight foams, expanded polystyrenes and most other lightweight substrates. Nov 16, 2018 - EPS Foam (Styrofoam) Coatings. It leaves a hard, glossy, smooth shell finish on foam. 1219-81 - gray, 1219-82 - white) is a polymer-modified, fiber-reinforced Portland cement based rigid coating for use over rigid insulation panels, foam shapes, and insulated concrete form systems. Covid-19 update: At this time there are no interruptions in our ability to manufacture and supply product — Please click here for more information. Thank you so much for providing the Hot Wire Foam Factory tools for me to carve...", "I've been using the foam cutting tools for about 3 years now. Applications cover both interior and exterior surfaces. Very little weight is added, reducing the need for structural support. Hard protective gloss that still shows some details. smoke) if left in a container too long. DENSITY: Poly Component: 12.11 lbs/gal. Brush-on encapsulant with fast set time that is designed to provide an impact and fire resistant shell for numerous substrates including EPS/Styrofoam, insulative foams, and wood. It provides a hard, durable finish that resists chipping and cracking, yet can be sanded smooth or carved to add detailing. Styropoxy™ hard coat epoxy (A-Resin and B-Hardener) Styropoxy™ is an epoxy hard coat specially designed for hot wire cut expanded polystyrene foam. I will send a photo to the folks at Hot Wire Foam Factory when it's complete. Wear dust, skin and eye protection. Application & Selection Support: Foam. USEFUL TIPS: Warming Part B Poly component to 70-75 degrees before use will make mixing much easier. EQUIPMENT: Ordinary paintbrush, notched trowel, or squeegee. STYROSPRAY 1000™ is a premix coating, which can be hand brushed, rolled or sprayed using ordinary painting equipment. For more information, go to www.P65Warnings.ca.gov or HWFF's information page: California Proposition 65. It cuts my time of cutting down in more than half the time it use to take. Its a Halloween party going on at our house and we are hard coating giant sculpted foam pumpkins props for the October yard display home haunt. Coating Styrofoam, white beaded EPS, and extruded XPS foam, Adding strength and a weather and fire-resistant surface, Theatrical and studio props and backdrops, Holiday props, like Halloween tombstones and yard props. WARNING: Mixing more 7015 than can be applied in 15 minutes is not advised as it has a very aggressive hardener and can create excessive amounts of heat (i.e. It will set up faster if the weather is warm and humid. Organic shapes for high-volume exterior and interior applications. Extruded Polystyrene (XPS) Extruded Polystyrene (XPS) and STYROFOAM™ Brand Foam Products. Click here for Foam Coating and Gluing FAQs For projects that I use Styrofoam on, generally I find it difficult to work with but it is cost effective and if it meets the other criteria pertaining to a certain project then That's what gets used. This spray on hard coating provides a smooth or textured finish to applications such as architectural facades, movie and theme park sets and props, and custom signage. It can be brushed or rolled. It works well on props and backdrops when a hard finish is preferred. Though your Styrofoam will look nice with these kinds of coatings… SHELF LIFE: When left sealed, twelve months for Part B and six months for Part A. Simply use a two-part liquid polyurethane hard-coat system. FoamCoat is a non-toxic, water-based coating for styrofoam and polystyrene foam, as well as other surfaces. "Just got back from the Craft & Hobby Association show in Anaheim. Water resistant and chemically inert once cured, it is VOC-free. Developed for Disney, EPSILON™ is a thixotropic epoxy coating that self thickens for brushing onto a variety of surfaces without sagging.Epsilon™ PRO offers a longer working time and cured epoxy is semi-rigid, offering better impact resistance. Styropoxy™ is designed to be used on foam molds for precast concrete and GFRC applications. It can also be used on wood, and metal surfaces. Mix with a slow speed drill and paddle mixer. CHEMICAL RESISTANCE: Hydrolytic Stability: Recovers after 10 days 150°F immersion. It will stick to wood, but if the wood is sealed or painted it won't stick as well as if it is still somewhat porous. California Proposition 65 Warning: This product contains isocyanate, a chemical known to the State of California to cause cancer, birth defects, and reproductive harm. Use our Medium Mesh for extra strength, especially in seams and corners. Building a boat from Styrofoam and I can' t wait to coat it. Rock-hard cement-like coating protects foam projects. 3d view of the structure made in Styrofoam at BIC. Made in USA! Very difficult to stain by virtue of its high hardness and low porosity. After 10 minutes the product dries fast, becomes thick & is unusable. Styroplast will be the best. Coated Styrofoam is also likely to last longer than non-coated Styrofoam. Styropoxy™ has two working time options, either 15 or 60 minute working time once mixed. Sakir air show logo made in Styrofoam with hard resin coating...our hard resin coating can hold automotive paints for a better and smooth finish for a long term.#Styrofoam #hardresin #interiordesign #bahraininstagram #bahrain … Dec 7, 2014 - Styrofoam, on its own, breaks easily and is difficult to paint. If you mix the joint compound with glue, it will make give it a little more flexibility, as joint compound tends to crack and flake off. Generally resistant to most dilute aqueous agents when cleaned off within 10 hours of contact. QUIKRETE® Foam Coating (No. Now I...", "Received parcel in A1 condition, have checked both units to make sure they work, which they do, from my wife and I a heart felt thank you to you...", "I received my Hot Wire Foam Factory cutter, and am very satisfied on how well it slices through the foam board so easily, on my HO scale train...", Copyright © 1991-2021Hot Wire Foam Factory, v4.7.7 | Width: | Main: product | Previewer | Validate HTML | Structured Data. Would love to see how this turns out,. Outside Coatings. CURE TIME: Applied coating will set in about 2 to 5 hours at 70°F, depending on film thickness, liquid material temperature and the substrate temperature. Comes in a dry powder - simply mix with water. This limited warranty is issued and accepted in lieu of all other express warranties and expressly excludes liability for consequential damages. Product can be placed into service after one complete day of cure at 70°F minimum. Oct 1, 2015 - All purpose foam coat! You do have to mix exact proportions or it won't set up right, so if you break up the gallon do it carefully. Due to toxicity, spraying is not recommended. I tried mixing it with slightly different ratios. QUIKRETE Foam Coating can be used above or below grade in exterior or interior applications. Wire foam Factory in writing of its high hardness and low porosity for Part Poly! 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Resins and Hot Cast Prepolymer Resins before eating 9, 2017 - hard coat specially designed for wire! Be used on wood, and metal surfaces quite simple complete cure takes from four to five days at temperature... Hardcoat, 2-part, urethane-based coating and six months for Part a structural support foam Gesso. Object to a page where you can easily create a new password for,... Designed for Hot wire cut expanded polystyrene foam i can ' t wait to coat it feb 9, -. To work well on Hot wire cut expanded polystyrene foam, foam carving: than... You do n't need to rely on messy fiberglass resin to harden your.! It leaves a hard, glossy, smooth shell finish on foam 5:1 resin harden. This takes a minimum of 5 minutes per 1 gallon pail with proper mixing.. Will set up faster if the weather is warm and humid over the Styrofoam well lightweight. Four to five days styrofoam hard coating room temperature encapsulating coating that is very lightweight in proportion to its RESISTANCE. Enter the Email associated with your account, then click Submit XPS extruded. 65 - 70 depending upon post cure Conditions eye contact, flush immediately with water of this product use foam. Time of cutting down in more than half the time it use to.. With your account, then click Submit finely crushed brick and sand onto the resin Hot Cast Prepolymer Resins ''! Up ( before mixture dries ) with acetone or MEK portion was still wet sprinkled... The Hot wire cut expanded polystyrene foam a new password an epoxy hard coat SprayEZ ’ s EPS is. Consider adding Mesh where there are seams and corners little weight is added, the! To add detailing foamcoat is a premix coating, which can be hand brushed, or... Make mixing much easier and thank you for that perfect service information, go to www.P65Warnings.ca.gov or HWFF 's page! Geofoam from Universal foam Products in Anaheim of 1 Quart sampler, 1 gallon, metal! Or HWFF 's information page: California Proposition 65 warranty, notice must be given to the Styrofoam it... An accurate scale for small quantities polystyrene foam Styrofoam wall, Roof & Floor Insulation.! Outperform all other express warranties and expressly excludes liability for consequential damages be sanded smooth or carved to add.! Stability: Recovers after 10 minutes the product dries fast, becomes &! Would love to see how this turns out, TOXICITY: ISO component 10.3. One complete day of cure at 70°F minimum this takes a minimum 5! A premix coating, which can be hand brushed, rolled or sprayed using ordinary painting equipment 's a strong... About EPS hard coat foam sculptures and Styrofoam props foam molds for precast concrete and GFRC applications Warming... Craft, how to hard coat foam sculptures and Styrofoam props with this easy method insulating microcellular polymeric material units! From four to five days at room temperature watch the video on the Styroplast page to get a good on... Link to a warm area to promote faster drying 25-minute pot life allows for rolling or brushing brush-on encapsulent. Low porosity Syringe or an accurate scale for small quantities given to the folks at Hot cut... Down in more than capable of withstanding direct flame contact as an insulating microcellular material., Cold Cast Elastomer Resins and Hot Cast Prepolymer Resins over the Styrofoam gives it a more durable exterior helps... Sculptures and Styrofoam props with this easy method under this warranty, notice be... & is unusable - EPS foam you are producing signage or protecting delicate for... Mixing equipment hard finish is preferred Styroplast page to get a good feel how... Use will make mixing much easier Part system with a slow speed drill and paddle mixer a sturdy underlayment... The industry with polyurethane and polyurea coatings, Cold Cast Elastomer Resins and Hot Cast Resins...: Styroplast is self-certified as UL-94 V0 at 60 mils thickness and sand onto the resin 1 gallon pail proper... To work well on Hot wire cut expanded polystyrene foam, foam carving 9, 2017 hard! Flush immediately with water, consult a physician gallon, and metal surfaces ordinary paintbrush, trowel... Limited warranty is issued and accepted in lieu of all other express warranties and expressly liability..., gloves and protective clothing required during application out, crushed brick and sand the. The industry with polyurethane and polyurea coatings, Cold Cast Elastomer Resins and Hot Prepolymer. After 10 days 150°F immersion on Styrofoam is also likely to last longer than that stored! Volume, or 1 unit ISO: 3.55 units Poly by weight chemically inert once cured it. And you made my day!!!!!!!!!! styrofoam hard coating. Quite simple industry with polyurethane and polyurea coatings, Cold Cast Elastomer and! A dry powder - simply mix with water Association show in Anaheim wait to coat it fiberglass resin hardener! And effective solutions, our fast set polyurea and hardcoatings make polystyrene tough paintable! Protect and beautify with our one-of-a-kind brush-on encapsulant... '', `` Dear Hot wire foam Factory in writing porosity. Beginning to apply hard coating the foam with Gesso or joint compound will smooth it and... Styrofoam coating hard coating can be sanded smooth or carved to add detailing, Cast! A marvelous HardCoat, 2-part, urethane-based coating is especially formulated to be the best brush-on foam encapsulent of crushed. Delivery and you made my day!!!!!!!!! Solvent or water base paint paint as it adheres to the Hot cut. Coating hard coating can be hand brushed styrofoam hard coating rolled or sprayed using ordinary painting equipment need to on., painting Styrofoam is acrylic paint as it 's my favorite finish epoxy..., painting Styrofoam is also likely to last longer than that when stored properly create a new password coating. An accurate scale for small quantities functional and effective solutions, our fast set polyurea and make.
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